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Tropical Smoothie Cafe needed to increase service speed, reduce labor inefficiencies, and standardize layouts to keep pace with rapid growth. We were brought in to reimagine the production area—designing a ... Read Moresingle scalable layout that delivers faster service and consistent guest experiences across all formats.

We conducted a full-scale operational audit, analyzing labor standards, equipment use, and service flow during peak hours. The findings revealed long production times, excessive movement, and bottlenecks that slowed throughput—especially with hot food and bowl prep—confirming the need for a major operational overhaul.

Tropical Smoothie Cafe - Operational Deep Dive

Tropical Smoothie Cafe - Operational Deep Dive

Tropical Smoothie Cafe - Operational Deep Dive

Using operational data and in-cafe observations, we redesigned the production area to minimize movement and maximize efficiency. New bowl stations, upgraded hot food holding, and improved task adjacencies aligned labor and equipment, resulting in a faster, more scalable operation ready to support growth in both existing and new locations.

Tropical Smoothie Cafe - Optimized for Efficiency

Tropical Smoothie Cafe - Optimized for Efficiency

Tropical Smoothie Cafe - Optimized for Efficiency